The Technology Behind Digital Fabric Printing
When it comes to the technology behind digital fabric printing, there are many things to keep in mind. Some of the main aspects include how much it costs, how it is environmentally friendly, and the versatility that it provides.
Direct-to-fabric printing
The technology of Direct-to-Fabric (DTG) printing has a lot to offer the textile industry. Not only is it fast and easy to use, but also it has proven to be a highly efficient process. With DTG, you can print a high-quality product with a wide range of colors, without sacrificing quality.
Unlike screen printing, DTG printers allow you to print with a huge variety of color combinations. They can also print on a variety of fabrics. Some models can print on stretched canvas, quilts, and custom pillow cases.
Although DTG printing has proven its value, it can be expensive for large orders. For smaller orders, however, the technology can be extremely cost-effective.
In order to produce quality prints on dark garments, you need to pre-treat the fabric. The process is similar to applying a primer to the wall before painting it. This will ensure that your print will last.
Web-to-print printing
Web-to-print fabric printing technology has helped consumers get closer to their print business. By placing orders online, they can upload and customize artwork or purchase a pre-designed template. This means less work for designers, faster printing, and more customization for customers.
Using web-to-print software allows customers to place orders from the comfort of their own home. Customers can also access online proofs before ordering. They can choose from a variety of payment options, including cash-on-delivery, debit/credit cards, and PayPal.
Many companies also offer web-to-print software as a service, or SaaS. Software as a service solutions are an affordable way to start offering web-to-print applications to your customers. A SaaS solution is also an efficient way to manage your customer relationship. It is an integrated solution that streamlines purchasing, billing, and shipping.
Environmentally friendly
Digital fabric printing is one of the most environmentally friendly methods of producing fabrics. The process uses less water, energy and waste, and is easier to recycle than traditional techniques.
Most conventional printing processes consume massive amounts of water. Textile manufacturing, especially dyeing, is the world’s second largest source of water pollution.
Traditional dyeing techniques use a lot of water, and the leftover water is usually dumped into ditches. Digital textile printing eliminates this water pollution by using less ink, and by dispersing pigment colours in low volumes.
Using CAD/CAM software allows for automated print placement and reduces waste. A lifecycle assessment determines the environmental impact of the production.
In addition, digital fabric printing methods are more efficient. For example, inkjet inks only require 10 litres of water per meter, and screen-printing inks require 50 to 60 liters per meter.
Versatile
Digital Fabric Printing is a versatile technology which is becoming popular. It offers many benefits compared to other forms of printing. These benefits include cost-effectiveness, speed and variety.
Digital printing is a non-contact process that works on the surface of the fabric. It enables users to produce unlimited repeat sizes and colour variations. The process is similar to that of a desktop inkjet printer.
This technology has been proven to have better colorfastness than other forms of printing. It is also able to print on silk and plant-based materials. However, the main barrier to its widespread adoption is the cost.
Digital fabric printing is becoming more affordable. Despite this, there are still restrictions that need to be addressed. For instance, the number of colours in a design will determine the cost.
Cost
Digital fabric printing technology is used for various textile applications, including sports apparel, wall coverings, flags, and vehicle wrapping. Unlike traditional screenprinting, digital printing is highly cost-effective and can be done on fabric yardage, while also providing a smoother, more detailed print.
Digital printing can help save color mixing and minimize waste, thereby offering more design opportunities. In addition, digital printing reduces the need for engraving and screen cleaning. These features are particularly beneficial for fast fashion businesses looking to improve turnaround times.
Digital fabric printing technology offers more flexibility, especially for small orders. It also offers high savings on water and energy consumption. Additionally, it allows rapid turnarounds for custom, high-quality prints.
The global market for digital textile printing is projected to expand at a compound annual growth rate (CAGR) of 12.1% from 2022 to 2030. A number of factors are anticipated to contribute to this growth, including the increasing demand for soft signage and the development of advanced digital printers.
